Advantages Of A Rapid Dryer In Pharmaceuticals

In the pharmaceutical business, rapid dryers play an important role. Due to the many benefits, it provides over more traditional drying methods.

A number of fluidized bed drying research have shown that it is the most reliable and trustworthy method in the pharmaceutical business.

In this post, I'll go through all of the benefits of a rapid dryer. With this knowledge, you'll be able to make an informed decision on the best rapid dryer for your needs.

There are many benefits to using a rapid dryer. The many fluidized bed dryers on the market provide a broad variety of advantages based on their design. Fluidized bed dryers in the pharmaceutical business have the following advantages:

 

1.    Fluidized Bed Dryers Provide Rapid and Even Drying

The incoming hot gas/air has a velocity larger than the settling velocity of the particles. This results in the particles being dispersed in the heated gas or air.

This fluidized condition allows for direct contact between the hot gas or air and the particle you need to dry. As a result, drying may be completed in 10 to 40 minutes.

The fact that every particle of the solid is surrounded by heated air or gas assists with equal drying.

The basis of operation is the same whether you choose a horizontal or vertical fluidized dryer.

 

2.    Heat Sensitive Products Can Benefit from Fluid Bed Drying

The degradation of certain powders and granules occurs when exposed to high temperatures. Conventional drying methods are ineffective for these items.

During the drying process, new fluidized bed designs include sophisticated sensors that keep tabs on a wide range of critical variables.

It is possible to manage the quality of the final product despite the high rate of mass and heat transmission.

The temperature and airflow settings may be conveniently monitored using the control panel.

In other words, using today's control systems, you can regulate all of the incoming airflow characteristics.

 

3.    Drying materials on a fluidized bed is more efficient

Instead of drying the whole bed, the rapid dryer dries the particles one at a time. It's important to keep in mind that the drying process is more efficient when hot air or gas is used to surround all particles.

This ensures 99.9% drying efficiency while reducing thermal heat consumption. Rapid dryers typically have a thermal efficiency that is three times larger than that of other traditional drying methods.

4.    The Fluidized Bed Dryer is Simple to Operate and Requires Little Manual Labor

Rapid dryers may be easily moved from one location to another because of their portability. As a result, operating this equipment is simplified and requires less effort.

It's also possible to get material processing equipment that is wheeled, making it easier to move about.

Because of this, rapid dryers are a great fit in almost every laboratory and R&D setting.

 

5.   Designs for Rapid dryers, Various Sizes, and Capacity Options

FBD Fluid bed dryer can be used in a variety of industries, including pharmaceuticals, laboratories, and R&D facilities.

 

6.   Rapid dryers need less upkeep, which means less downtime

High-quality stainless steel is used to construct the apparatus. Ideally, you won't have to worry about corrosion, dust pollution, or contaminated products.

The modular architecture of this machine also allows for easy replacement or modification to meet your specific application needs.

 

7.    The final products have no hot spots

Almost every piece of drying equipment has a hot spot. This is due to the fact that the drying surface is directly in touch with the goods.

In the drying chamber, all materials are kept suspended in mid-air. As an additional option, you may choose a rapid dryer with a capacity that ensures that both the particles and air are thoroughly mixed together.

High heat should never be used in other drying applications since it might harm the product. You may, however, employ high drying temperatures with the rapid dryer.

You may also use this dryer to dry thermolabile items thanks to the unique operating concept of the rapid dryer. For this reason, fluidization is a popular practice in the pharmaceutical industry and is widely used.

 

8.    It may be used for batch and continuous material processing

Is it necessary to have a drying machine that can handle batch and continuous processing of materials?

Since the fluidized bed dryer can manage both operations without the need for costly changes or alterations, We can propose it as an option.

 

In addition to these eight benefits, rapid dryers also have the following advantages:

                 I.          There isn't any danger of soluble chemicals moving to another location.

               II.          Dust pollution is less of a problem.

              III.          Small in stature yet big in output

             IV.          Extremely fast drying times

               V.          Fluid bed dryer granulator can be used for granulation.

 

Conclusion

Because of these various benefits and consistent performance, we propose rapid dryers for pharmaceutical applications.

It is critical, however, that you choose a machine that is suited for your applications and meets their precise specifications.